Who we are?
At EALSS Academy, we are dedicated to empowering professionals and organizations through cutting-edge learning solutions in Lean Six Sigma, Operational Excellence, Leadership, Lean Manufacturing, and Data Analysis.
Our holistic programs go beyond theory, equipping learners with practical tools to drive real-world business transformations. (IASSC/ASQ BOK aligned)
Recognized as a globally respected provider of professional education, EALSS Academy Trainers are IASSC and CSSC Accredited Training Associate (ATA) offers courses that cover diverse fields, including Lean Six Sigma, Lean Manufacturing, ISO Standards, Operational Excellence, and Data Analysis.
Whether you’re a graduate, executive, quality/operations manager, or an aspiring project leader, our expert instructors bring over 25 years of industry experience to ensure meaningful learning outcomes.
We pride ourselves on being an MSME-registered company, committed to delivering value with integrity, quality, and social responsibility.
Through interactive live sessions, hands-on projects, and globally recognized certifications, EALSS Academy continues to shape the careers of thousands of professionals worldwide.
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Certified Lean Expert with 38 Lean Tools Training
Program and 3 Certification
Lean manufacturing is all about making things faster and cheaper by eliminating waste in the process.
It focuses on maximizing productivity by removing anything that doesn’t add value from the customer’s perspective.
Become a Globally Certified Lean Expert Professional
Transform the way you work and accelerate your career with our Lean Expert with 38 Lean Tools Training Program. This hands-on, expert-led program is designed to equip professionals with the tools and knowledge to lead process improvements, reduce waste, and make decisions that deliver measurable business results.
This program offers a comprehensive learning experience through three globally recognized certifications—Lean Practitioner, Lean Leader, Lean Expert—all integrated with Practical case studies.
Whether you’re a project manager, quality professional, or operations expert, you’ll master the art of improving processes and driving organizational excellence.
With interactive sessions, real-world case studies, and hands-on projects, you won’t just learn theory—you’ll gain practical insights that you can apply immediately to your role.
Accredited Training Associate (ATA) by :
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What Makes This Program Unique?
3 Globally Recognized Verified Lean Certifications with Lifetime Validity.
After completing the training program with the final exams, you will be awarded a Certified Lean Practitioner, Lean Leader, and Lean Expert Certification with a verified certification ID (with lifetime validity).
Highly Engaging 70 hrs of Training Content Approved by Experts.
70 hours of highly engaging and practical training content aligned with IASSC Lean Expert Body of Knowledge. 30 hrs of Live session recordings + 10 hrs of Value Stream Mapping mastery + 30 hrs of live sessions with expert.
30 hrs of Live Training Sessions with IASSC/CSSC Accredited Trainer.
Along with recordings, as a part of this training program, you can attend 30 hrs of live training sessions with Master Black Belt and IASSC/CSSC Accredited Trainer. Throughout the live training sessions you will learn 38 Lean Tools practically.
Learn Everything About 38 Lean Manufacturing Tools At One Place.
This program trains you on 38 Lean Manufacturing Tools practically with case studies. After this training, you can confidently apply these Lean tools at your workplace to drive process improvement and operational excellence.
1 Year Access to Complete Lean Expert Training Content.
You will get 1 year of Lean Expert training content access. You can watch the complete training content throughout the 1 year for revision purposes.
Practical Learning with Doubt Solving.
During interactive live training sessions, you can interact with the Master Black Belt Trainer on different Lean manufacturing topics, discuss your doubts in every live session, and clear your doubts properly.
Training Program Curriculum
The accelerated Lean Six Sigma with Minitab training program helps you master Lean Six Sigma with Minitab Data Analysis in detail. Successful candidates will be awarded the Yellow Belt, Green Belt, & Black Belt Certification from EALSS Academy after passing the included certification exams.
Define Phase
Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers
1 - SIX SIGMA INTRODUCTION
- Introduction to Six Sigma
- Overview Six Sigma Principles & Terminology
- Roles and Responsibilities in a Six Sigma Organisation
- Value Stream Maps
- 5S
- 7 Wastes
- Project Selection
1 - SIX SIGMA INTRODUCTION
- Introduction to Six Sigma
- Overview Six Sigma Principles & Terminology
- Roles and Responsibilities in a Six Sigma Organisation
- Value Stream Maps
- 5S
- 7 Wastes
- Project Selection
1 - SIX SIGMA INTRODUCTION
Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers Online Live Instructor-led Classroom Training with Most Experienced & Highly Qualified Real-Time Trainers
1 - SIX SIGMA INTRODUCTION
- Introduction to Six Sigma
- Overview Six Sigma Principles & Terminology
- Roles and Responsibilities in a Six Sigma Organisation
- Value Stream Maps
- 5S
- 7 Wastes
- Project Selection
1 - SIX SIGMA INTRODUCTION
- Introduction to Six Sigma
- Overview Six Sigma Principles & Terminology
- Roles and Responsibilities in a Six Sigma Organisation
- Value Stream Maps
- 5S
- 7 Wastes
- Project Selection
Training Program Curriculum
The accelerated Lean Expert with 38 Lean Tools training program helps you master important Lean manufacturing tools in detail. Successful candidates will be awarded the Lean Practitioner, Lean Leader, & Lean Expert Certification from EALSS Academy after passing the included certification exams.
38 Lean Tools Distributed in 8 Modules
Module1: Foundations of Lean Thinking
1. Introduction to Lean – An introduction of Lean including definitions, benefits, principles and history.
2. Gemba (The Real Place) – A philosophy that reminds us to get out and spend time on the “floor” – the place where real action occurs.
3. Kaizen (Continuous Improvement) – A strategy where employees work together proactively to achieve regular, incremental improvements in the process.
4. KPIs (Key Performance Indicators) – Metrics designed to track and encourage progress towards critical goals of the organization.
5. Teamwork and Team Skills – Team working, reaching consensus, brainstorming, motivation skills, individual and team empowerment.
Module 2: Unlocking Operational Flow
6. MUDA (Wastes) / MURA (Fluctuation) / MURI (Overburden) – the three families of efficiency losses.
7. 5s – 5 stages of workplace organization drive continuous improvement at the workplace.
8. Kano Model – A theory of customer satisfaction and product development that identifies 5 categories of product qualities based on how they affect the customer’s perception of the product.
9. Just-In-Time (JIT) – Key principle aiming to pull parts through production based on customer demand instead of pushing parts through production based on projected demand.
10. Bottleneck Analysis – Identify which part of the process limits the overall throughput and improve the performance of that part of the process.
Module 3: Optimizing Process Flow
11. Continuous Flow – Creation where work-in-process smoothly flows through production with minimal (or no) buffers between steps of the process.
12. Takt Time – The pace of production that aligns production with customer demand. Calculated as Planned Production Time / Customer Demand.
13. Value Stream Mapping – A tool used to visually map the flow of production. Shows the current and future state of processes in a way that highlights opportunities for improvement.
14. Flow diagram – Visual mapping of a transactional / cross-functional process showing tasks sequence for each actor on parallel lanes, to highlight complexity.
15. Spaghetti diagram – Visual tool to represent the physical flow of products or movements of persons, highlighting wastes, safety or cross-flow quality risks.
Module 4: Designing Agile, Efficient, and Defect-Free Production Systems
16. Layout Planning – Review and discuss different layouts such as product layout, process layout, cellular layout, etc.
17. Single-Minute Exchange of Dies (SMED) – Reduce setup (changeover) time. Steps to implement SMED.
18. Heijunka (Level Scheduling) – A form of production scheduling that purposely produces in much smaller batches by sequencing product variants within the same process.
19. Kanban (Pull System) – A method of regulating the flow of goods both within the “factory” and with outside suppliers and customers. (Kanban cards)
20. Jidoka (Zero Defect Principle) – Aiming for zero-defect, by preventing their occurrence, signalizing, reacting as quick as possible and solving definitively.
Module 5: Building Error-Free, Resilient, and Responsive Operations
21. Andon – Visual feedback system for the plant / office “floor” that alerts when assistance is needed, empowers operators to stop the process and organizes.
22. Poka-Yoke (Error Proofing) – Design error detection and prevention into production processes with the goal of achieving zero defects.
23. Root Cause Analysis – A problem solving methodology that focuses on resolving the underlying problem instead of applying quick fixes that only treat immediate symptoms of the problem.
24. Risk Analysis – Risk of failure in Lean improvements and processes and how we can consider and reduce them to have a successful projects.
25. Total Productive Maintenance (TPM) – A holistic approach to maintenance that focuses on proactive and preventative maintenance to maximize the operational time of equipment.
Module:6
26. Six Big Losses – Six categories of productivity / capacity loss that are almost universally experienced.
27. Overall Equipment Effectiveness (OEE) – Framework for measuring loss for a given process. Three categories of loss are tracked.
28. Standardized Work – Documented procedures for production that capture best practices in order to avoid variability of practices.
29. Sustainment – Discuss importance of maintaining and sustaining results of Lean project after improvement and how it can be monitored through regular meeting and team review and etc.
30. Visual Management – Visual indicators, displays and controls used throughout facilities to improve communication of information.
Module:7
31. Short Interval Control / Active Supervision – Set of standardized management rituals to monitor Safety / Quality / Delivery / Cost performances in a timely manner to allow early reaction and daily improvements.
32. Hoshin Kanri (Policy Deployment) – Align the goals of the company (Strategy), with the plans of middle management (Tactics) and the work performed on the plant / office “floor” (Action).
33. Kaizen task-force workshops – Also known as “Kaizen Blitz or Kaizen Event”. A structured work group improvement event focused in couple of days (typically 3 to 5), involving field players and following DMAIC logic.
34. Change management – Approach and practice to management efficiently the culture change induced by the Lean roll-out within the organization.
Module:8
35. DMAIC (Define, Measure, Analyze, Improve, Control) – A step-by-step methodology to carry out an improvement initiative answering a clear need for change, based on facts and being put under standard for sustainability.
36. SMART Goals – Goals that are: Specific, Measurable, Attainable, Relevant, and Time-Specific.
37. Stakeholder Management – Discuss Stakeholder analysis including communication, presenting, reporting and change management.
38. PDCA (Plan, Do, Check, Act) – An iterative methodology for implementing improvements: Plan (establish plan and expected results), Do (implement plan), Check (verify expected results achieved), Act (review and assess; do it again).
Book your Complimentary Career Mentoring Session
Discover your potential through complimentary career counseling sessions that empower your future!
Features of Program
- Expert live sessions: 30 hrs of live instructor-led training sessions covering 38 Lean Tools using case study based approach.
- Live session recordings access: 30 hrs of live session recordings for flexible learning and revision, allowing participants to revisit key concepts anytime.
- Lean Practitioner level self learning content: 10 hrs of Lean Practitioner self-learning content aligned with IASSC Lean Practitioner Body of Knowledge for in-depth understanding.
- Value Stream Mapping training content: 6 hrs of Value Stream Mapping Practitioner course content covers how to create VSM practically.
- Design of Experiment training content: 6 hrs of Design of Experiment Practitioner course content covers how to perform DOE analysis practically.
- Study Material & Templates: Downloadable resources like lean tools templates, live training program ppts and manual along with 5 Reference books on Lean Manufacturing level.
- 3 Globally Recognized Lean Certifications: Certified Lean Practitioner, Lean Leader, and Lean Expert upon successful completion of exams and training.
Benefits of Program
- Boost Career Growth: These 3 Lean certifications are globally recognized, making you stand out in the job market.
- In-Demand Skills Across Industries: Skills in Lean tools are sought after in manufacturing, healthcare, IT,finance, and more.
- Career Flexibility and Leadership: Qualify for roles in quality management, process improvement, or operational leadership.
- Drive Organizational Impact: Lead continuous improvement projects and help organizations reduce costs and enhance quality.
- Increase Process Efficiency: Learn to eliminate waste, reduce process variation, and improve workflows.
- 38 Lean Tools Mastery: Gain expertise tools like VSM,JIT, SMED, PDCA, Kaizen, OEE, Bottleneck Analysis, etc.
- Enhance Your Leadership Abilities: Lean training helps you lead process improvements, engage teams, and drive cultural transformation..
Key Skills You Learn
38 Lean Tools Mastery
Designing Lean Workflows
Waste Elimination & Root Cause Analysis
Culture Building & Lean Leadership
Process/Quality Improvement
Operational Excellence
Lean Project Management
Quality/Manufacturing Management
Who Can Join Our Program?
Process/Quality Engineers
Manufacturing Engineers
Supply Chain Managers
Industrial & Mechanical Engineers
Quality Managers
Project Managers
Production Managers
Process Improvement Coordinators
Plant Managers/Head
Operations Manager & Directors
Demand for Certified Lean Manufacturing Experts
The Global professional services market is expected to reach USD 1.07 trillion by 2027, with a CAGR of 9.4% from 2024 to 2029.
20-25%
Expected Job Growth for Lean Experts profile by 2030
10-15%
Revenue growth for organisations through Lean Implementation
$90K-$150K
Average annual salary for Certified Lean Expert Professionals
Hiring Companies
Program Advisors
Santosh Govind Bhosale (MBB)
Ashwin More (BB)
Sample Certificates
After the training program completion, you will get the Certified Lean Practitioner Certification with Lifetime Validity from EALSS Academy signed by a Master Black Belt and IASSC accredited trainer with a unique verified certification ID.
After the training program completion, you will get the Certified Lean Leader Certification with Lifetime Validity from EALSS Academy signed by a Master Black Belt and IASSC accredited trainer with a unique verified certification ID.
After the training program completion, you will get the Certified Lean Expert Certification with Lifetime Validity from EALSS Academy signed by a Master Black Belt and IASSC accredited trainer with a unique verified certification ID.
3 Enrollment Options
1. Self-Paced Recorded Training Program
Learn at your convenience with complete flexibility
- Full access to recorded training content (video lectures)
- Study material, exams, templates, and projects included
- Lifetime certification after successful exam completion
- Doubt-solving support via LMS chat system
- 1-year LMS access to content and recordings
Ideal for:
Independent learners
Professionals who prefer 100% flexible timing
Those confident in managing their own study pace
2. Self-Paced Recorded Training + 4 Expert Doubt-Solving Sessions
Flexibility + Expert Mentorship when you need it. (Including option 1 benefits)
- Full access to recorded training content (video lectures) with study materials.
- Lifetime certification after successful exam completion.
- PLUS 4 personalized live doubt-solving sessions with an Expert Trainer (schedule as per your time)
- Solve doubts, discuss case studies, or clarify exam questions directly with a mentor.
Ideal for:
Learners who prefer flexibility but need occasional expert guidance
Busy professionals who want to balance self-learning + mentorship
3. Complete Live Training Program with Expert Trainer
Structured live learning experience with community and mentorship
- All benefits of Option 1 & 2
- PLUS 9–10 live training sessions (typically held on Saturdays) with Expert Trainer
- Real-time interaction, case studies, live discussions, and project guidance
- Access to live session recordings if you miss any class
Ideal for:
Learners who want a classroom-like experience
Those who prefer live interaction, motivation, and structured progression
Professionals aiming to complete training in a defined timeframe
Client Testimonials
Zainoirwan Bin Zainuddin
EALSS Academy certainly offers a very good platform for working professionals like me to pursue professional certification online. I’m in the middle of completing the (GB + BB) Live training program and I feel it has the best learning material plus a highly experienced Master Black Belt Coach who relentlessly coaches all his students to master each topic of DMAIC methodology.
Zainoirwan Bin Zainuddin
Sriram Nagarajan
Santosh sir delivered in depth Lean Six Sigma Black Belt training with practical Minitab analysis examples including Design Of Experiments (DOE). Extremely value adding course for anyone from beginners to expert practitioners as Santosh sir used real life business case studies to solidify understanding of advanced concepts. Thank you
Sriram Nagarajan
Siddanna Ramanakatti
Lean Six Sigma with Minitab training was superb, as we are very lucky to have a Master Black belt trainer, he has good knowledge of problem-solving tools and before joining the training I had zero knowledge of Minitab but now I’m able to analyze data through the Minitab software as well as interpret it easily. These 4 weeks of live sessions were very interactive along with support from EALSS Academy.
Siddanna Ramanakatti
Frequently Asked Questions
1. What is Lean and why should I learn it?
Lean is a globally recognized methodology used to improve business processes by eliminating waste, and solving complex problems. It’s highly valued in industries like manufacturing, construction, healthcare, and services, and is a must-have skill for professionals in quality, operations, manufacturing, and project management roles.
2. Do I need any prior experience to enroll?
No prior experience is required. The program is designed to take you from beginner (Lean Practitioner) to intermediate (Lean Leader) and finally to advanced (Lean Expert) level. We explain every tool and concept from scratch, step-by-step.
3. What is 38 Lean Tools and why is it included?
We included 38 Lean Tools in this program, which are used by all the top companies in the world. You’ll learn to apply tools like VSM, JIT, PDCA, SMED, 5s, Bottleneck analysis and many more — all using practical case studies. This boosts your resume and practical capability.
4. Will I get certified after completing the program?
Yes. You will earn three separate Lean certifications:
– Lean Practitioner
– Lean Leader
– Lean Expert
Each certification is issued upon passing the respective exam and completing the training requirements
5. How are the exams conducted?
All exams are conducted online and are open-book, scenario-based assessments. You can
take the exams from anywhere, and multiple attempts are allowed
6. What if I miss a live session?
No worries. All live sessions are recorded and uploaded to the LMS portal, where you will have 1-year access to watch and revise anytime.
7. How long does it take to complete all 3 certifications?
The full program spans approximately: if you enroll for self paced option, You can complete it at your own pace, or follow our weekend live training batches over 2 to 3 months.
8. Will I get project experience or case studies?
Yes. The training includes real Lean tools application case studies so you can understand the practical applications of 38 Lean Tools.
9. Will this certification help me in getting a job or promotion?
Yes. Lean certifications are highly respected by employers worldwide. Professionals with these certifications often stand out in roles related to Quality, Operations, Project Management, Business Analysis, Manufacturing, and more.
10. Is the certificate globally recognized?
Yes. The training is aligned with ASQ and IASSC standards, and the certificates carry the “Certified” tag issued by EALSS Academy, which is recognized across industries.
11. What support will I receive during the training?
You’ll get access to:
– Expert trainer during live sessions
– WhatsApp/Email support
– LMS chat for doubt solving
– Post-training career guidance
12. Can I pay in installments or enroll as per my budget?
You can also choose between 3 enrollment options that match your learning style and budget: self-paced, self-paced paced+ 4 doubt-solving, or complete live training packages based on your budget.
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